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Led Bulb Manufacturing Process

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LED Bulb Manufacturing Process- A Step by Step Guide For Beginners

LED are those devices that emits light on passing of current and they do so by consuming very less power than our conventional bulbs. They are smaller, lighter, and have a long shell ife.They emit a better mind-relaxing light than other type of lightning sources. It has been found out that LED bulbs save at least 70 percent electricity bills of the house. Due to this they are in great demand throughout the world and its market is expected to grow in coming years.

This gives people a hint to enter this blooming business and they want to learn LED Bulb Manufacturing Process. TO such people we provide a complete guide to how to manufacture led bulbs and what is the led bulb raw material list, and everything related to setting up of a LED manufacturing business plan.

LED Bulb Raw Material List With Estimated Costs

Description

Quantity

Value(INR)

Component forming machine

2

100000

Soldering machine

10

5000

Digital multimeter

2

8000

Continuity tester

10

1000

Sealing machine

2

10000

Packaging machine

2

15000

LCR meter

1

20000

Small drilling machine

1

10000

Lux meter

1

40000

Oscliioscope

1

60000

Personal computer with ups printer

-

80000

Other items

-

10000

Total

-

359000

Other Fixed Assets

Electrician charge

 

35900

Office table and other

 

20000

Tools and fixtures

 

5000

Preoperative expenses

 

5000

Other items

 

85900

Grand Total

 

444900

 

Led Bulb Manufacturing Process:

These are the steps to manufacture an LED bulb:

  • Collect all the devices and connect the soldering rod
  • You have to attach the LED chip on the PCB with the help of a rectifier circuit and filter circuit
  • Fix the PCB board with the help of a holder cap and plastic module
  • Solder one end of the two wires with the led while the other with the base for connection
  • Apply paste below the PCB that will save the chip from overheating
  • Check the bulb if it is working them attach the reflector

For example, for a 10 W bulb, you will need LED Bulb Raw Material List-

  • LED chips
  • Rectifier circuit with filter
  • Soldering fluxHeat-sink devices
  • Plastic body metallic cap holder
  • Reflector plastic glass
  • Connecting wire
  • Miscellaneous items
  • Packaging material, etc

Other Important Licences:

These are some of the important parameters that you need to follow if you are planning to set up an LED bulb manufacturing plant-

  • Fumes and gases that are being released during soldering are harmful to the workers and as well as for our mother nature. You can use alternative technologies which are less harmful such as new types of flux that are available in the market that are less harmful and environmentally friendly.
  • Cleaning and printing of circuit boards release CFCs and methyl chloroform which are harmful to the atmosphere. You can use an alternative solvent that consumes less CFC’s. You may need a pollution control license from respective authorities.

Registration:

For this business you many need Registration from following authorities

  • Company registration with ROC
  • From the GST registration office
  • From the Bureau of Energy Efficiency certification
  • From NOC from Pollution Control Board
  • Udyog Aadhaar MSME registration
  • From Trade license from the municipal authority
  • And BIS certification.

These were some of the parameters that you have to look for if you are starting LED Bulb Manufacturing. You can also get information regarding led bulb raw material only from Myb2b.com.